General Information: Shelves
Production
Madix fixtures are manufactured utilizing the most current technology of highly automated systems with process control techniques. Skilled craftsmanship, combined with automatic presses, roll forming machines, multi-spot welders, conveyers, finishing equipment and thorough inspections produce store fixtures of the highest quality.
Upright
Carefully engineered of heavy gauge, high quality steel components, the UPRIGHT is slotted one inch on center for maximum flexibility, shelf adjustability and use of available space. Standard heights range from 36" through 96" with built-in leveler. For the finishing touch at the end of the shelving run, the snap-on UPRIGHT END COVER is made of durable, scuff and impact resistant plastic or heavy gauge metal. The UPRIGHT CAP, made of high impact plastic, has provision for a sign holder.
Base Shoe
The five inch low BASE SHOE features exclusive "I" beam design, engineered of projection welded high strength steel parts insuring maximum load capacity. Snaps securely into upright with leveler and electrical access allowing for quick error free installation. For the finished look, the one piece slip on BASE END COVER is made with a high impact plastic nose reinforcement to protect base shelf tag molding.
Spanners
Snap-in support SPANNERS keep uprights at equal spacing and hold the back panels rigid. Each spanner has knockouts for electrical access and telescoping uprights.
Back Panels
High density hardboard BACKS fit flush to the face of the upright. A wide variety of finishes include solid, pegboard, wood grain and fabric in a wide assortment of optional colors. Mirrors and open backs are also available.
Kickplate
Fully floating feature of kickplate allows flush fit against uneven floors, snaps in and out without disturbing base shelf for easy cleaning. Convenient knockout accommodates electrical access.
Base and Upper Shelves
Steel base shelves feature lock tabs to insure quick installation and precision alignment. A double row of 1/4" inch perforations on the front and rear edge makes any form for binning possible. Slim bracket, high tensile design with flat or 15 degree downslope upper shelf positions allow for maximum merchandise visibility. Integrally formed price tag molding accommodates 11/4" tag. Upper shelves available in 8", 10", 12", 14", 16", 20", 22", 24", 26", 28", and 30" depths. Base shelves available in 12", 14", 16", 18", 20", 22" 24", 26", 28", and 30" depths.
Shelf Loading
The recommended load capacity for upper shelves is based on evenly distributed weight. Capacities are reduced by 35% when front half is loaded and reflect rated maximum load. Load capacities are shown in the General Information Section under Shelf Loading.
Baked Enamel, Powder Coat Finishes
All metal parts are finished with a specially formulated high solids or powder which are electrostatically bonded in a unique multi-stage process, to insure the highest quality finish. Aerosol cans of Touch-up paint are available in Madix's standard and optional colors. FAA regulations prohibit the shipment of this product by air or in export containers by air or ocean to countries outside the United States.
Product Maintenance
When necessary to clean Madix shelving, use a non-abrasive mild detergent and warm water, followed by thorough drying. The use of a cloth made of a soft white cotton material is strongly recommended. The use of cleaning products that contain abrasive, bleach, or strong solvents, such as ketones, ethers, etc. will result in damage to the finish. The damage is most severe when these harsh cleaning agents are used on colors which contain leafing aluminum pigment such as powder chrome, silver vein, and other "vein" type finishes. The aluminum in these coatings resides at the surface of the finish and is therefore susceptible to damage by the harsh cleaning agents. As an alternative to the mild detergent, cleaners with ingredients similar to those found in products such as 409, Fantastik, and Simple Green can be used. Caution! Cleaners having ingredients similar to those found in Ajax, Borax, Comet, etc. should be avoided as finish damage could result.
Codes
In your planning stage, consult with local municipal engineers to determine what codes and restrictions will be applicable in the locations where the shelving will be used. Codes may include: state, local, fire, building, and health and safety codes. Seismic requirements may apply in some locations. For example, in most locations fire codes state that fixtures need to be at least 18 inches below the sprinklers.
Shelving Selection
Take into consideration the load that is expected not only on each shelf but also on the unit as a whole. Take into account the upright capacity. Refer to the load capacity information that is in the Madix Standard Catalog. Madix shelves are rated using an evenly distributed load. Do not install shelves or accessories that extend beyond the depth of the Base Shelves. Consider making the Base Shelves and low height fixtures a contrasting color from the floor's color to prevent potential tripping hazards. Do not use Madix parts or accessories for any purpose other than originally intended by Madix.
Shelving Installation
Initial installation or relocation of Madix shelving should be supervised by qualified personnel. Madix products should be installed according to Madix's specifications. Madix's installation sequence must be followed for assembly and leveling. An improperly installed store fixture has a poor appearance and may cause a dangerous condition. Be especially careful when leveling fixtures with offset loads in which one side of the fixture has a considerably heavier load than the other side. Dismantling and reassembling used Madix shelving can be dangerous if the installers who are doing the work leave out parts, use damaged parts, or do not reassemble the product by Madix's specifications. Do not alter, modify, or structurally change any shelving component. Do not move assembled shelving. Only parts and accessories that are produced and supplied by Madix are covered by the Madix warranty. Do not assemble Madix fixtures with parts from other manufacturers. Under no circumstances should you use damaged parts. When assembling Gondola/Wall Shelving, install Kickplates to protect the Base Shoes from floor cleaning equipment and to offset the possible bumping and misalignment of the shelving runs. Do not install shelves or accessories on the sides of wall sections or any section that is not supported by Base Shoes. Use caution when handling and transporting shelving parts. Be careful when cutting shrink wrap from pallets because the shelving parts can dislodge from the wrap and fall. Cut the wrap gradually from the top, only as much as you need to remove the product from the top. Two common hazards while installing store fixtures are: employees hurting themselves with improper types of box cutters and employees putting boxes on the floor and then tripping over them.
Anchoring and Floors
Depending on code requirements and Madix's specifications, some products must be anchored to the walls and/or floors. Do not lean tall or heavy objects against unanchored shelving systems. Retailers must consider the type of floor upon which the shelving will be installed.
Impact Loading
Impact during the loading and unloading of merchandise can create an adverse loading situation and may result in damage to or failure of the Madix shelving. Do not walk or climb on Madix shelving.
Overturning
Overloading the top portion of the shelving, non-uniform loading, out-of-plumb installation, and impact can cause shelving to overturn. Improperly installed Madix shelving with offset loads can cause store fixtures to collapse. Carefully follow Madix's installation instructions in order to prevent shelving from overturning.
Additional Shelving Safety Pointers
Product loading instructions are included with each Madix order. Retailers must make merchandisers aware of the product's load limitations and the dangers of overloading the shelving. Remove any merchandise or overstock before attempting to move Madix shelving. Periodically inspect your Madix shelving for damaged or loose parts. Make sure that shelves and accessories are properly seated in the slotting or perforations. Make sure that shelves and accessories are not overloaded. As merchandising changes, beware of creating offset loads on shelving runs that are not properly leveled. Look for leveling warning signs such as increased gaps between shelves or accessories that may indicate that the shelving runs need re-leveling. Damage to Madix shelving is dangerous. In some cases, the shelving should be unloaded immediately and repaired or replaced before returning to service. Re-level fixtures that you have bumped or moved. Incorporate safety into your merchandising strategy. When possible, merchandise the heavier products on the lower shelves. If the merchandise will not fit on the Madix shelves and there is a replenishment cycle, make sure that the cycle is a safe one. Make sure that merchandise and overstock are properly stacked and maintained so that items will not fall into the aisles. Assure that customers who handle merchandise or overstock will not push product from one side of the Madix fixture to the other side where people could be injured from falling merchandise. Safely secure overstock that is placed on Madix shelves overhead. Measure the difficulty that your employees have in retrieving overstock, and consider whether employees or customers could be injured if the product happens to fall from the shelving units. Teach employees and inform customers that Madix shelves should never be used as ladders to reach higher shelves. Ladders should be clearly marked for employees use only and should not be left unattended, or customers will try to remove stock on higher shelves by themselves. Notify customers to ask for assistance when they need product that is out of their reach.


